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Magnet Wire Section

Magnet Wire Section Scope

  • All insulated conductors of the types generally used in the creation of an electromagnetic field
  • Excluded are bare electrical conductors of all shapes

Introduction

Magnet wire is an insulated electrical conductor, usually copper or aluminum that when wound into a coil and energized creates a useful electrical field. Electricity is essentially useless without magnet wire. 90% of all electrical energy requires modification through the use of magnet to be of use.

The primary end users of magnet wire products include the automotive, ballast, motor, generator, and transformer industries.

Technical Activities

The primary driver of the Magnet Wire Section is its technical work. The Section's Technical Committee is responsible for the publication and maintenance of ANSI/NEMA MW 1000-2003, Magnet Wire. Committee members strive to make NEMA MW 1000 technically accurate, editorially error free, and recognized throughout the world as the premier standard for the construction and testing of magnet wire and magnet wire packaging.  A wealth of information on this standard can be found at the MW 1000 homepage, including how to best use it, and a list of revisions that have been made to the current edition and their rationale.

This standard is available for purchase in hard copy or on CD-ROM, and for free download in a limited-use electronic (pdf) format.

Relevant Standards and Publications:

Standards and publications relevant to the magnet wire industry include:

ANSI/MW 1000-2003
Magnet Wire

MW 785-2001 (Reaffirmed until 2011)
Simulated Insertion Test for Film Insulated Round Magnet Wire

MW 765-2003
Reclaiming of Magnet Wire Packaging

MW 750-2001 (Reaffirmed until 2011)
Dynamic Coefficient of Friction of Film Insulated Magnet Wire

International Electrotechnical Commission (IEC)

The Magnet Wire Section is actively involved in IEC activity. Technical Committee No. 55, Winding wires, is responsible for publication and maintenance of all winding wire specifications and test methods.

The TC met most recently on October 26, 2007 in Lyon, France, and plans to meet next in 2009 conjunction with the IEC General Meeting in Tel Aviv, Israel.  Working Group 1 of TC 55, which last met October 25, 2007 in Lyon, will meet next October 22, 2008 in Frankfurt, Germany.

Currently, the United States National Committee (USNC) to the IEC holds the Secretariat for TC 55.  The Section sponsors the funding of NEMA staff to fulfill the Secretarial responsibilities.  The Section also funds U.S. Delegate participation.

NEMA also holds the function of USNC Technical Advisory Group (TAG) Administrator to TC 55. This TAG serves as the mechanism for establishing U.S. positions on TC 55 standardization actions.

Liaisons with outside organizations

American Society for Testing Materials (ASTM)
The Technical Committee is continually engaged with the work of ASTM Subcommittee D 9.10, Magnet Wire Insulation. It is this subcommittee that develops and maintains numerous standardized test procedures critical for determining compliance with magnet wire product performance requirements.

Underwriters Laboratories Inc. (UL)
The Technical Committee has established a longstanding dialogue with UL to help meet the need for safe operating magnet wire products and insulation systems. This liaison has also ensured that requirements and administrative procedures associated with UL Component Recognition of magnet wire enamels are not overburdening to magnet wire manufacturers. The Committee is also kept abreast of maintenance activity for UL Standard 1446, Systems of Insulation Materials-General.

Go here for UL Guide Card information on UL Recognized magnet wire-component.

Electrical Insulation Conference/Electrical Manufacturing Exposition
For decades, the Committee's "NEMA" session has been a vital part of the Expo's technical presentations. At these Expo events, the latest developments in periodic conformance testing, test equipment technology, MW 1000 revision work and IEC activity are presented.

NEMA Forum

Go to the NEMA Magnet Wire forum to post technical questions or comments on magnet wire or NEMA magnet wire standards.

You may also send an e-mail to:

Mike Leibowitz
Program Manager

Safety, Health and Environment

The Magnet Wire Section maintains a very active Safety, Health, and Environmental Committee (SHE) that is focused on several key issues including the effort to de-list copper from the Toxic Inventory of Solid Waste, Clean Air Maximum Achievable Control Technology (MACT) Standard, and evaluating a number of other EPA and DOE legislation and its impact on the industry.

Marketing Economics 

Through NEMA, member companies are able to develop and implement tailored, industry-specific market and statistical programs that benefit participating companies.

NEMA also conducts economic analyses on the impact of legislation and regulations on member products, and monitors and reports on key industry market indicators. All programs comply with NEMA statistical confidentiality policies.

The Magnet Wire Section Marketing Committee meets on a regular basis to review the Section's statistical reports and make appropriate revisions where warranted. The Section publishes two reports including a monthly Net Domestic Sales Billed of Magnet Wire Report (S-632). The two reports are only available to participating members of the Section.

For more information, contact Kristin Hershberger at (703) 841-3293.

Industry Activities

The Section is a co-sponsor of the biennial Electrical Insulation Conference (EIC)/Electrical Manufacturing Exposition (EME) (the largest insulation materials industry trade show and technical forum in North America).

The EIC/EMCW Exposition was last held in October 2007 in Nashville, TN

For questions on the Expo, contact Mr. John Marcario at (703) 841-3266.

Government Affairs

Through NEMA, the section develops industry positions on legislative and regulatory initiatives that may affect member products, markets, and customers.   NEMA's work has resulted in contributions to public policy development and in promoting competitiveness, technological progress, and public safety.  On the Government Affairs homepage members can search for and e-mail federal representatives to convey opinions regarding energy policy or other issues related to the electroindustry.

NEMA Government Affairs provides specific services to its members and information in the areas of Environment, Health & Safety; Energy; and International Trade & Commerce. 

Membership               

Membership in the NEMA Magnet Wire Section is currently open to any firm actively engaged in the manufacture of magnet wire in North America.

NEMA operates on a fee-for-service basis. The Magnet Wire Section therefore, establishes its projects and activities and approves an annual operating budget.

 
Related Standards:
    Dynamic Coefficient of Friction of Film Insulated Magnet Wire
    Magnet Wire
    Reclaiming of Magnet Wire Packaging
    Returnable Packaging for 24 X 6 Magnet Wire Reels
    Simulated Insertion Force Test for Film Insulated Round Magnet Wire